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YYYYYY X. YYYYYY
14352 Tropixxxxxxna Lane Xxxxxx XXXXXX xxxxxx xxx-xxx-xxxx abc@xyz.com
Highly Experienced Mechanixxxxxxl Design Engineer
OBJECTIVE
Talented and experienced Mechanixxxxxxl Design Engineer eager to contribute expertise in CNC Programming and Design for Manufacture to help maximize corporate performance.
QUALIFIXXXXXXTIONS
Extensive background in Mechanixxxxxxl Design Engineering, Team and Project Leadership, Manufacturing Process Selection, Root Xxxxxxuse Analysis, Material Selection, and Process Mapping.
Experienced in Finite Element Analysis, Process Automation, Fixture/Tool Design, Quality Systems, Robust Manufacturing, and Component System and Assembly Part Design.
Proven ability to improve cycle times, certify vendors, develop new processes, streamline workflow, reduce costs, and perform both design and manufacturing.
Excellent problem solving, leadership, Six Sigma, communixxxxxxtion, and purchasing skills.
SELECTED PROJECTS & ACCOMPLISHMENTS
Accomplishments & Improvements
Achieved >100% reduction in cycle time and tooling costs by transitioning creep feed grinding of airfoils to 5 Axis machining. Authored complex simultaneous 5 Axis CNC programs for Roders HSC.
Reduced cost on multiple components through value engineering and re-design techniques.
Slashed costs 45% for manufacturing processes and 175 components at Applied Materials, through effective management of Centaura Lid Lift Mechanism.
Grew first time yield builds from 73% to 98% for EC Actuators and Motion Control devices.
Developed highly profitable robust manufacturing processes and equipment for new products.
Improved productivity through automation of production processes for employers/clients.
Increased efficiency at Coorstek by introducing Lean Six Sigma processes.
Created and implemented successful QA and continuous improvement programs.
Contributed to profit growth at Samina by benchmarking XXXXXXD/XXXXXXM systems and implementing Unigraphics as turnkey manufacturing system.
Projects
Designed prismatic cell, airfoil, patent-pending xxxxxxnvas stretching machine, button cell program, xxxxxxpital equipment components, fixtures for production processes, and more for clients and employers.
Developed process for manufacturing compressor wheel matrix, described by XXXXXXM system vendors as the most complex project we have ever seen.
Produced major programming time savings by eliminating need for Command File Structure on Roders Controller.
Created post-processor for Roders HSC, in conjunction with Delxxxxxxm. Enhanced efficiency by training operators and programmers on Roders HSC Simultaneous 5 Axis Machine.
Formulated successful, complex CNC programs for Roders HSC, 5 Axis, HAAS, NIGATA, Fadal machining centers and Fagor control lathes.
Gerald F. Whelan Page 2
(Selected Projects, continued)
Prepared complex assembly drawings and instruction sheets for operators.
Developed and improved production process for manufacture of UHV vacuum chambers and complex precision mechanixxxxxxl components and assemblies.
Actively involved in new product development and manufacturing. Set up machine tools, performed grinding of HSS tools, and debugged CNC programs.
Produced production drawings from multiple file formats, including SAT-IGES-DXF-STEP and others, utilizing multiple XXXXXXD systems.
PROFESSIONAL EXPERIENCE
GERARD WHELAN, Xxxxxx, XXXXXX 2000 - Present
Mechanixxxxxxl Manufacturing Design Engineering Consultant
COORSTEK, Newark, XXXXXX 1998 - 1999
Manufacturing Engineering Manager
CDS LEOPOLD, San Xxxxxxrlos, XXXXXX 1997 - 1998
Manufacturing Engineering Manager
GAPP ENGINEERING USA, Inc., Belmont, XXXXXX 1989 - 1997
President / Owner
Previous Experience
Machinist, Guinness Brewery, Dublin, Ireland
Eduxxxxxxtion
Dublin Institute of Technology, Dublin, Ireland
BS in Mechanixxxxxxl Engineering
Advanced Technologixxxxxxl Certifixxxxxxtion in Mechanixxxxxxl Engineering
Completed Irish State Apprenticeship in Machine Tool Technology. (City and Guilds Certifixxxxxxtes)
Deanza College, Cupertino, XXXXXX
AA in Mechanixxxxxxl Technology
Completed Advanced CNC Programming utilizing Masterxxxxxxm V9.0
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